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CONTRACTED MANUFACTURE

受託製造

PHARMACEUTICAL

GMP compliant manufacturing facility

Hirono plant has the multipurpose manufacturing facility for highly potent APIs which is compliant with category 5 and able to perform integrated manufacturing incl. micronization.

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Appearance of 3rd plant

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Product

Equipment specifications

API & early phase drugs

Remarks

cGMP non-sterile

Facilities Containment Area
 600 L(GL) Reactor x2
 800L Glass Lined Reactor
 Filter Dryer (0.38m2)
 Material: Hastelloy C22 equivalent
 Micronization equipment: Spiral jet mill
Multipurpose line
 Minimum mixing volume 50L
 Minimum mixing volume 50L
 Dryer filter capacity: 100L
Micronization equipment
 Made by Food and Pharma Systems
General production area
 600L(GL)x1
Analytical laboratory
management system isolated
from production facilities
Containment level Category 5 Down to OEL: 0.1μg/m3
Cleanliness level ISO class 8 c l ean room
(Class 100,000 equivalent)
Temperature range -15~100℃ Reactor Jacket media: Brine
Building dimension Approx. 900m2
2 floor s teel ACL concrete

Milling and crushing of APIs

Various types of mills and crushers are available to meet API manufacturing requirements.

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Counter jet mill ・Particle diameter 5 μm or less

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Hammer mill ・Particle diameter 5 μm to 50 μm

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Power mill ・Various types of screens are available.
・Round hole screen: 2 mm, 3 mm, and 5 mm
・Herringbone screen: 2 mm

Highly versatile spiral jet mill

  • Milling particle diameter: 1 μm to 30 μm
  • Production quantity: up to 30 kg/hr. 100 g to 100 kg/batch
  • Simple structure that allows for easy cleaning Cleaning is possible in the isolator.
  • Large particle sizes (up to 100 μm) are also possible. e.g. Q-MILL: up to 100 μm
  • Can be expanded to handle milling at an extremely low temperature (-90°C)
  • Prior testing of the milling capability can be performed(200 mg/batch)

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Particle diameters can be controlled by adjusting the feed pressure, milling pressure, and feed amount.

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※ Cited from FPS milling machine catalog of CORRENS CORPORATION

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Custom manufacturing facilities for pharmaceutical products

Various kinds of facilities and equipment can cover a wide range of scale.
We propose the process with the optimal facility according to the stage from development to commercial production.

Facility

Scale

QMS

Special notes

Pilot production manufacturing Capable of Scale-up checking (Hiratsuka plant)
40~100L (GL) nonGMP Kilo lab facility
600~1,500L (GL) nonGMP 600L fluoride resin lined reactor
API, Clinical trial API manufacturing Capable of small-scale manufacturing (Miyazaki plant)
1~20L(GL)
200~500L(GL/SUS/HAS)
GMP ISO class 8 clean room
Clinical trial API manufacturing Multi-line facility capable of a variety of reactions (Hirono plant)
1,500L
(GL/SUS)
GMP 1200L(SUS) low-pressure hydrogenation reactor (0.5MPa)
1,000 L (HC) super low-temperature reactor (-90℃)
2,000 L fluoride resin lined reactor
ISO class 8 clean room
API manufacturing Capable of small-scale manufacturing (Hirono plant)
100~600L
(GL/SUS)
GMP Column purifying device
ISO class 8 clean room
API manufacturing(1st plant) 20 years of experience manufacturing APIs (Hirono plant)
2,500~4,000L
(GL/SUS)
GMP Various mills
(Counter jet mill, hammer mill and power mill)
ISO class 8 clean room
Intermediate manufacturing(2nd plant) Cost reduction through large scale continuous production (Hirono plant)
6,000~10,000L
(GL/SUS)
GMP 6,000L(SUS) low-pressure hydrogenation reactor (0.4MPa)
Handling n -BuLi
Highly potent API manufacturing(3rd plant) Category 5 high pharmacological active ingredient manufacturing facility (Hirono plant)
600~800L (GL) GMP Filter dryer (0.38m2)
Spiral jet mill
ISO class 8 clean room
API manufacturing(4th plant) Large multipurpose APIs production facility since 2017 (Hirono plant)
2,000~10,000L
(GL/SUS)
GMP 6,000L(SUS) low-temperature reactor (-30℃)L
Counter jet millL
ISO class 8 clean room